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Plasma enhanced chemical vapor deposition of excellent a-Si:H passivation layers for a-Si:H/c-Si heterojunction

Lei ZHAO,Wenbin ZHANG,Jingwei CHEN,Hongwei DIAO,Qi WANG,Wenjing WANG

《能源前沿(英文)》 2017年 第11卷 第1期   页码 85-91 doi: 10.1007/s11708-016-0437-3

摘要: The intrinsic a-Si:H passivation layer inserted between the doped a-Si:H layer and the c-Si substrate is very crucial for improving the performance of the a-Si:H/c-Si heterojunction (SHJ) solar cell. The passivation performance of the a-Si:H layer is strongly dependent on its microstructure. Usually, the compact a-Si:H deposited near the transition from the amorphous phase to the nanocrystalline phase by plasma enhanced chemical vapor deposition (PECVD) can provide excellent passivation. However, at the low deposition pressure and low deposition power, such an a-Si:H layer can be only prepared in a narrow region. The deposition condition must be controlled very carefully. In this paper, intrinsic a-Si:H layers were prepared on n-type Cz c-Si substrates by 27.12 MHz PECVD at a high deposition pressure and high deposition power. The corresponding passivation performance on c-Si was investigated by minority carrier lifetime measurement. It was found that an excellent a-Si:H passivation layer could be obtained in a very wide deposition pressure and power region. Such wide process window would be very beneficial for improving the uniformity and the yield for the solar cell fabrication. The a-Si:H layer microstructure was further investigated by Raman and Fourier transform infrared (FTIR) spectroscopy characterization. The correlation between the microstructure and the passivation performance was revealed. According to the above findings, the a-Si:H passivation performance was optimized more elaborately. Finally, a large-area SHJ solar cell with an efficiency of 22.25% was fabricated on the commercial 156 mm pseudo-square n-type Cz c-Si substrate with the open-circuit voltage ( ) of up to 0.732 V.

关键词: PECVD     high pressure and high power     a-Si:H microstructure     passivation     heterojunction solar cell    

Analysis of the double-layer α-Si:H emitter with different doping concentrations for α-Si:H/c-Si heterojunction

Haibin HUANG,Gangyu TIAN,Tao WANG,Chao GAO,Jiren YUAN,Zhihao YUE,Lang ZHOU

《能源前沿(英文)》 2017年 第11卷 第1期   页码 92-95 doi: 10.1007/s11708-016-0432-8

摘要: Double-layer emitters with different doping concentrations (DLE) have been designed and prepared for amorphous silicon/crystalline silicon (α-Si:H/c-Si) heterojunction solar cells. Compared with the traditional single layer emitter, both the experiment and the simulation (AFORS-HET, http://www.paper.edu.cn/html/releasepaper/2014/04/282/) prove that the double-layer emitter increases the short circuit current of the cells significantly. Based on the quantum efficiency (QE) results and the current-voltage-temperature analysis, the mechanism for the experimental results above has been investigated. The possible reasons for the increased current include the enhancement of the QE in the short wavelength range, the increase of the tunneling probability of the current transport and the decrease of the activation energy of the emitter layers.

关键词: double-layer emitter     α-Si:H/c-Si heterojunction solar cell     short circuit current     quantum efficiency     current-voltage-temperature    

Combustion characteristics of SI engine fueled with methanol-gasoline blends during cold start

SONG Ruizhi, LIU Shenghua, LIANG Xiaoqiang, Tiegang H U

《能源前沿(英文)》 2008年 第2卷 第4期   页码 395-400 doi: 10.1007/s11708-008-0081-7

摘要: A 3-cylinder port fuel injection (PFI) engine fueled with methanol-gasoline blends was used to study combustion and emission characteristics. Cylinder pressure analysis indicates that engine combustion is improved when methanol is added to gasoline. With the increase of methanol, the flame developing period and the rapid combustion period are shortened, and the indicated mean effective pressure increases during the first 50 cycles. Meanwhile, a novel quasi-instantaneous sampling system was designed to measure engine emissions during cold start and warm-up. The results at 5°C show that unburned hydrocarbon (UHC) and carbon monoxide (CO) decrease remarkably. Hydrocarbon (HC) reduces by 40% and CO by 70% when fueled with M30 (30% methanol in volume). The exhaust gas temperature is about 140°C higher at 200 s after operation compared with that of gasoline.

关键词: combustion     3-cylinder     indicated     Cylinder pressure     emission    

Fatigue crack initiation of magnesium alloys under elastic stress amplitudes: A review

H. HAN

《机械工程前沿(英文)》 2019年 第14卷 第1期   页码 113-127 doi: 10.1007/s11465-018-0482-1

摘要: The most advantageous property of magnesium (Mg) alloys is their density, which is lower compared with traditional metallic materials. Mg alloys, considered the lightest metallic structural material among others, have great potential for applications as secondary load components in the transportation and aerospace industries. The fatigue evaluation of Mg alloys under elastic stress amplitudes is very important in ensuring their service safety and reliability. Given their hexagonal close packed structure, the fatigue crack initiation of Mg and its alloys is closely related to the deformation mechanisms of twinning and basal slips. However, for Mg alloys with shrinkage porosities and inclusions, fatigue cracks will preferentially initiate at these defects, remarkably reducing the fatigue lifetime. In this paper, some fundamental aspects about the fatigue crack initiation mechanisms of Mg alloys are reviewed, including the 3 followings: 1) Fatigue crack initiation of as-cast Mg alloys, 2) influence of microstructure on fatigue crack initiation of wrought Mg alloys, and 3) the effect of heat treatment on fatigue initiation mechanisms. Moreover, some unresolved issues and future target on the fatigue crack initiation mechanism of Mg alloys are also described.

关键词: Mg alloys     fatigue behavior     microstructure     crack initiation     deformation mechanism    

Mechanical properties and microstructure of multilayer graphene oxide cement mortar

《结构与土木工程前沿(英文)》 2021年 第15卷 第4期   页码 1058-1070 doi: 10.1007/s11709-021-0747-3

摘要: This study reports on the effects of multilayer graphene oxide (MGO) on compressive strength, flexural strength, and microstructure of cement mortar. The cement mortar was prepared with type P. II. 52.5 Portland cement, standard sand, and MGO. Four mixes were prepared with inclusion of MGO (0%, 0.02%, 0.04%, and 0.06% by weight of cement). The testing result shows that the compressive of GO-cement mortar increased by 4.84%–13.42%, and the flexural strength increased by 4.37%–8.28% at 3 d. GO-cement mortar’s compressive strength and flexural strength at 7 d increased by 3.84%–12.08% and 2.54%–13.43%, respectively. MGO made little contribution to the increases of compressive strength and flexural strength of cement mortar at 28 d. The results of X-ray diffraction (XRD), scanning electron microscope (SEM), and nitrogen (N2) adsorption/desorption tests show that the types of hydration products and crystal grain size did not change after adding MGO. Still, it can help to improve the microstructure of the cement mortar via regulating hydration products and can provide more condensed cores to accelerate hydration. Furthermore, the regulating action of MGO for the microstructure of cement mortar at an early age was better than that at 28 d.

关键词: graphene oxide     cement     mortar     mechanical properties     microstructure    

Microstructural and photocatalytic characterization of cement-paste sol-gel synthesized titanium dioxide

Elena CERRO-PRADA,Miguel MANSO,Vicente TORRES,Jesús SORIANO

《结构与土木工程前沿(英文)》 2016年 第10卷 第2期   页码 189-197 doi: 10.1007/s11709-015-0326-6

摘要: A route for the in paste synthesis of TiO loaded cement is described. TiO sols are blended with fresh cement paste as an alternative process to add photocatalytic functionality to cement. The modification of cement paste structure after the addition of TiO sols is analyzed by XRD, SEM and TGA. As a particular microstructural feature, TiO containing calcium silicate hydrate (C-H-S) particles are identified as networking centers of a C-S-H gel fiber matrix. The increase of the TiO sol concentration induces a decrease of pore size and an increase in the specific surface area in the cement composites. The photocatalytic activity of the TiO /cement system is evaluated from the degradation of Methylene Blue (MB) under UV irradiation, monitored through the absorbance at 665 nm. The results show that, although TiO phases reveal no long range order structure, the cement paste exothermal treatment in presence of hydrate products and alkaline conditions leads to a photocatalytic composite. Such new cement matrix may be twofold advantageous since it additionally promotes the formation of C-S-H gel, main determinant of cement mechanical properties.

关键词: cement composites     photocatalytic TiO2     sol-gel     C-S-H gel     microstructure    

Hydration, microstructure and autogenous shrinkage behaviors of cement mortars by addition of superabsorbent

Beibei SUN, Hao WU, Weimin SONG, Zhe LI, Jia YU

《结构与土木工程前沿(英文)》 2020年 第14卷 第5期   页码 1274-1284 doi: 10.1007/s11709-020-0656-x

摘要: Superabsorbent Polymer (SAP) has emerged as a topic of considerable interest in recent years. The present study systematically and quantitively investigated the effect of SAP on hydration, autogenous shrinkage, mechanical properties, and microstructure of cement mortars. Influences of SAP on hydration heat and autogenous shrinkage were studied by utilizing TAM AIR technology and a non-contact autogenous shrinkage test method. Scanning Electron Microscope (SEM) was employed to assess the microstructure evolution. Although SAP decreased the peak rate of hydration heat and retarded the hydration, it significantly increased the cumulative heat, indicating SAP helps promote the hydration. Hydration promotion caused by SAP mainly occurred in the deceleration period and attenuation period. SAP can significantly mitigate the autogenous shrinkage when the content ranged from 0 to 0.5%. Microstructure characteristics showed that pores and gaps were introduced when SAP was added. The microstructure difference caused by SAP contributed to the inferior mechanical behaviors of cement mortars treated by SAP.

关键词: Superabsorbent Polymer     mechanical properties     hydration heat     autogenous shrinkage     microstructure    

Effects of fiber curvature on the microstructure of the interfacial transition zone in fresh concrete

CHEN Huisu, SUN Wei, ZHAO Qingxin, L. J. Sluys, P. Stroeven

《结构与土木工程前沿(英文)》 2007年 第1卷 第1期   页码 99-106 doi: 10.1007/s11709-007-0010-6

摘要: The study on the interfacial transition zone (ITZ) of concrete has received lots of attention in the last decade. However, no information is available on the influence of the curvature of a rigid surface on the microstructure of ITZ. This paper employed computer simulation technology to study the influence of fiber curvature on the initial microstructure of ITZ in concrete. For the sake of simplification, the investigation was first focused on the mono-size spherical particle packing system around a cylindrical fiber with different diameters. An algorithm of serial cylindrical sectioning was developed. The curve of the solid volume fraction versus the distance to the surface of the fiber was used as a parameter to characterize the microstructure of the ITZ. Then, the influence of the ratio of fiber diameter to particle diameter on the initial ITZ s microstructure was studied. These curves were compared with the ones from flat aggregate surface on which mono-size spherical particles were packed. Furthermore, the multi-size spherical particles system was further investigated. The simulation results demonstrate that no matter whether the spherical particles system is mono-size or multi-size, the fresh ITZ s microstructure is irrelevant to the curvature of the fiber. The shape of the curve of solid volume fraction versus the distance from the surface of the fiber is similar to that around a flat aggregate surface. In all cases, the horizontal coordinates of the first peak of the curves are located at around half the mean weight diameter of the particles. The thickness of ITZ reduces slightly with the decrease in water/cement ratio. Therefore, one may use the ITZ s microstructure around a flat aggregate surface to represent the ITZ s microstructure around a cylindrical fiber in the fresh state, and vice versa.

关键词: diameter     initial microstructure     influence     surface     spherical particle    

Recent advancements in optical microstructure fabrication through glass molding process

Tianfeng ZHOU,Xiaohua LIU,Zhiqiang LIANG,Yang LIU,Jiaqing XIE,Xibin WANG

《机械工程前沿(英文)》 2017年 第12卷 第1期   页码 46-65 doi: 10.1007/s11465-017-0425-2

摘要:

Optical microstructures are increasingly applied in several fields, such as optical systems, precision measurement, and microfluid chips. Microstructures include microgrooves, microprisms, and microlenses. This paper presents an overview of optical microstructure fabrication through glass molding and highlights the applications of optical microstructures in mold fabrication and glass molding. The glass-mold interface friction and adhesion are also discussed. Moreover, the latest advancements in glass molding technologies are detailed, including new mold materials and their fabrication methods, viscoelastic constitutive modeling of glass, and microstructure molding process, as well as ultrasonic vibration-assisted molding technology.

关键词: optical microstructure     microgroove     microlens     glass molding process     single-point diamond cutting    

Compressive behavior and microstructure of concrete mixed with natural seawater and sea sand

《结构与土木工程前沿(英文)》 2021年 第15卷 第6期   页码 1347-1357 doi: 10.1007/s11709-021-0780-2

摘要: Noncorrosive reinforcement materials facilitate producing structural concrete with seawater and sea sand. This study investigated the properties of seawater and sea sand concrete (SSC), considering the curing age (3, 7, 14, 21, 28, 60, and 150 d) and strength grade (C30, C40, and C60). The compressive behavior of SSC was obtained by compressive tests and digital image correction (DIC) technique. Scanning electron microscope (SEM) and X-ray powder diffraction (XRD) methods were applied to understand the microstructure and hydration products of cement in SSC. Results revealed a 30% decrease in compressive strength for C30 and C40 SSC from 60 to 150 d, and a less than 5% decrease for C60 from 28 to 150 d. DIC results revealed significant cracking and crushing from 80% to 100% of compressive strength. SEM images showed a more compact microstructure in higher strength SSC. XRD patterns identified Friedel’s salt phase due to the chlorides brought by seawater and sea sand. The findings in this study can provide more insights into the microstructure of SSC along with its short- and long-term compressive behavior.

关键词: seawater and sea sand concrete     compressive strength     strain field     microstructure     hydration products    

Stability and dynamics of rotor system with 45° slant crack on shaft

Yanli LIN, Xiaohui SI, Fulei CHU

《机械工程前沿(英文)》 2011年 第6卷 第2期   页码 203-213 doi: 10.1007/s11465-011-0131-4

摘要:

Crack on a shaft is one of the common damages in a rotor system. In this paper, transverse vibrations are calculated to compare the influences of transverse crack and slant crack on the rotor system. Results show that the vibration amplitude of the rotor system with a 45° slant crack on the shaft is larger than that with a transverse crack when the two types of crack have the same depth and the rotor system runs in the same condition. Stability and dynamic characteristics of the rotor system with a 45° slant crack on the shaft under torsional excitation are analyzed by considering opening and closing of the crack. It is shown that the instability of the transverse vibration of the rotor system increases with increasing difference between the bending stiffness in two main directions, and the vibration is stable when the two bending stiffness are identical. The spectrum analysis of the steady-state response reveals that the gravity and the eccentricity produce different frequency components, and when the two bending stiffness are identical, the multiple frequency components of the torsional excitation disappear. Further investigation shows that the vibration amplitudes in combined frequencies increase rapidly in transversal, torsional, and axial vibration with increasing slant crack depth. The results are helpful for the understanding the dynamic behavior of a rotor system with a slant crack on a shaft and can be used for the detection of the slant crack on a shaft.

关键词: rotor dynamics     slant crack     stability     torsional excitation     open and close    

Effects of natural zeolite and sulfate ions on the mechanical properties and microstructure of plastic

《结构与土木工程前沿(英文)》 2022年 第16卷 第1期   页码 86-98 doi: 10.1007/s11709-021-0793-x

摘要: One of the strategic materials used in earth-fill embankment dams and in modifying and preventing groundwater flow is plastic concrete (PlC). PlC is comprised of aggregates, water, cement, and bentonite. Natural zeolite (NZ) is a relatively abundant mineral resource and in this research, the microstructure, unconfined strength, triaxial behavior, and permeability of PlC made with 0%, 10%, 15%, 20%, and 25% replacement of cement by NZ were studied. Specimens of PIC-NZ were subjected to confined conditions and three different confining pressures of 200, 350, and 500 kPa were used to investigate their mechanical behavior and permeability. To study the effect of sulfate ions on the properties of PlC-NZ specimens, the specimens were cured in one of two different environments: normal condition and in the presence of sulfate ions. Results showed that increasing the zeolite content decreases the unconfined strength, elastic modulus, and peak strength of PlC-NZ specimens at the early ages of curing. However, at the later ages, increasing the zeolite content increases unconfined strength as well as the peak strength and elastic modulus. Specimens cured in the presence of sulfate ions indicated lower permeability, higher unconfined strength, elastic modulus, and peak strength due to having lower porosity.

关键词: plastic concrete     sulfate resistance     natural zeolite     triaxial compression test     SEM     permeability    

Differences in microstructure and properties between selective laser melting and traditional manufacturing

Bo SONG,Xiao ZHAO,Shuai LI,Changjun HAN,Qingsong WEI,Shifeng WEN,Jie LIU,Yusheng SHI

《机械工程前沿(英文)》 2015年 第10卷 第2期   页码 111-125 doi: 10.1007/s11465-015-0341-2

摘要:

Selective laser melting (SLM), as one of the additive manufacturing technologies, is widely investigated to fabricate metal parts. In SLM, parts are manufactured directly from powders in a layer-by-layer fashion; SLM also provides several advantages, such as production of complex parts with high three-dimensional accuracy, compared with other additive manufacturing technologies. Therefore, SLM can be applied in aeronautics, astronautics, medicine, and die and mould industry. However, this technique differs from traditional methods, such as casting and forging; for instance, the former greatly differs in terms of microstructure and properties of products. This paper summarizes relevant studies on metal material fabrication through SLM. Based on a work completed in Huazhong Univ. Sci Tech., Rapid Manuf. Center (HUST-RMC) and compared with characteristics described in other reported studies, microstructure, properties, dimensional accuracy, and application of SLM are presented.

关键词: selective laser melting     microstructure     performance     application    

Correlation of chloride diffusion coefficient and microstructure parameters in concrete: A comparative

Yurong ZHANG, Shengxuan XU, Yanhong GAO, Jie GUO, Yinghui CAO, Junzhi ZHANG

《结构与土木工程前沿(英文)》 2020年 第14卷 第6期   页码 1509-1519 doi: 10.1007/s11709-020-0681-9

摘要: Permeability is a major indicator of concrete durability, and depends primarily on the microstructure characteristics of concrete, including its porosity and pore size distribution. In this study, a variety of concrete samples were prepared to investigate their microstructure characteristics via nuclear magnetic resonance (NMR), mercury intrusion porosimetry (MIP), and X-ray computed tomography (X-CT). Furthermore, the chloride diffusion coefficient of concrete was measured to explore its correlation with the microstructure of the concrete samples. Results show that the proportion of pores with diameters<1000 nm obtained by NMR exceeds that obtained by MIP, although the difference in the total porosity determined by both methods is minimal. X-CT measurements obtained a relatively small porosity; however, this likely reflects the distribution of large pores more accurately. A strong correlation is observed between the chloride diffusion coefficient and the porosity or contributive porosity of pores with sizes<1000 nm. Moreover, microstructure parameters measured via NMR reveal a lower correlation coefficient versus the chloride diffusion coefficient relative to the parameters determined via MIP, as NMR can measure non-connected as well as connected pores. In addition, when analyzing pores with sizes>50 µm, X-CT obtains the maximal contributive porosity, followed by MIP and NMR.

关键词: permeability     microstructure     NMR     MIP     X-CT    

Calculating frictional force with considering material microstructure and potential on contact surfaces

XU Zhongming, HUANG Ping

《机械工程前沿(英文)》 2007年 第2卷 第4期   页码 474-477 doi: 10.1007/s11465-007-0082-y

摘要: A method based on the energy dissipation mechanism of an Independent Oscillator model is used to calculate the frictional force and the friction coefficient of interfacial friction. The friction work is calculated with considering the potential change of contact surfaces during sliding. The potential change can be gained by a universal adhesive energy function. The relationships between frictional force and parameters of a tribo-system, such as surface energy and microstructure of interfacial material, are set up. The calculation results of the known experimental data denote that the frictional force is nearly proportional to the surface energy of the material, nearly inversely proportional to the scaling length, and independent of the lattice constant. The results agree with that of adhesion friction equations. They also agree with the experimental results performed with an atomic-force microscope under the ultra high vacuum condition.

关键词: coefficient     dissipation mechanism     universal adhesive     interfacial     Independent Oscillator    

标题 作者 时间 类型 操作

Plasma enhanced chemical vapor deposition of excellent a-Si:H passivation layers for a-Si:H/c-Si heterojunction

Lei ZHAO,Wenbin ZHANG,Jingwei CHEN,Hongwei DIAO,Qi WANG,Wenjing WANG

期刊论文

Analysis of the double-layer α-Si:H emitter with different doping concentrations for α-Si:H/c-Si heterojunction

Haibin HUANG,Gangyu TIAN,Tao WANG,Chao GAO,Jiren YUAN,Zhihao YUE,Lang ZHOU

期刊论文

Combustion characteristics of SI engine fueled with methanol-gasoline blends during cold start

SONG Ruizhi, LIU Shenghua, LIANG Xiaoqiang, Tiegang H U

期刊论文

Fatigue crack initiation of magnesium alloys under elastic stress amplitudes: A review

H. HAN

期刊论文

Mechanical properties and microstructure of multilayer graphene oxide cement mortar

期刊论文

Microstructural and photocatalytic characterization of cement-paste sol-gel synthesized titanium dioxide

Elena CERRO-PRADA,Miguel MANSO,Vicente TORRES,Jesús SORIANO

期刊论文

Hydration, microstructure and autogenous shrinkage behaviors of cement mortars by addition of superabsorbent

Beibei SUN, Hao WU, Weimin SONG, Zhe LI, Jia YU

期刊论文

Effects of fiber curvature on the microstructure of the interfacial transition zone in fresh concrete

CHEN Huisu, SUN Wei, ZHAO Qingxin, L. J. Sluys, P. Stroeven

期刊论文

Recent advancements in optical microstructure fabrication through glass molding process

Tianfeng ZHOU,Xiaohua LIU,Zhiqiang LIANG,Yang LIU,Jiaqing XIE,Xibin WANG

期刊论文

Compressive behavior and microstructure of concrete mixed with natural seawater and sea sand

期刊论文

Stability and dynamics of rotor system with 45° slant crack on shaft

Yanli LIN, Xiaohui SI, Fulei CHU

期刊论文

Effects of natural zeolite and sulfate ions on the mechanical properties and microstructure of plastic

期刊论文

Differences in microstructure and properties between selective laser melting and traditional manufacturing

Bo SONG,Xiao ZHAO,Shuai LI,Changjun HAN,Qingsong WEI,Shifeng WEN,Jie LIU,Yusheng SHI

期刊论文

Correlation of chloride diffusion coefficient and microstructure parameters in concrete: A comparative

Yurong ZHANG, Shengxuan XU, Yanhong GAO, Jie GUO, Yinghui CAO, Junzhi ZHANG

期刊论文

Calculating frictional force with considering material microstructure and potential on contact surfaces

XU Zhongming, HUANG Ping

期刊论文